ENVE M635 DT 240 DEG hand-built wheelset

An ENVE M635 rim set laced 28-spoke to DT 240 DEG hubs, built by hand in our Marrickville workshop, tensioned, stress-relieved and trued before it leaves the bench. Our Pro wheel build and tubeless tape fitted are included and show as two free lines in your cart.

Before you order — what your bike decides

  • Rear axle — Boost 12 × 148 or Super Boost 12 × 157. Boost 12 × 148 is most modern MTBs, Super Boost 12 × 157 some Pivot and Knolly frames, 12 × 142 older frames: measure the inside of the dropouts.
  • Front axle — Boost 15 × 110, 12 × 100 or 15 × 100. Boost 15 × 110 on most modern forks, 20 × 110 on DH forks, 15 × 100 on older forks: check the fork lowers.
  • Rotor mount — Centre Lock or 6-bolt: look at your rotors (six bolts, or a splined centre with a lockring).

Choose the same rotor mount front and rear unless your rotors differ.

Who it is for

For trail riding on big 2.5–2.8" tyres — the wider M6 rim, 35 mm inside, for grip and support at low pressure.

The rider's questions

  • What tyres fit? ENVE recommends 2.5–2.8" tyres on the M635. Hookless rim: tubeless-ready tyres only, never above the tyre's marked maximum pressure.
  • How fast does the hub engage? 90 points of engagement — Ratchet DEG 90, 4° between clicks.
  • Warranty? ENVE rims for life for the original owner (5 years for a second owner), with ENVE's crash replacement programme; DT Swiss parts 24 months from purchase; our build work is guaranteed. Any claim comes back to Tune Cycles — see the Warranty tab.
  • How long does it take? Built to order from supplier stock — we confirm the build date by email when you order.

Kit includes

Options: rotor mount Centre Lock or 6-bolt · front axle Boost 15 × 110 (12 × 100, 15 × 100) · rear axle Boost 12 × 148 (Super Boost 12 × 157) · tubeless valves (50 mm, up to 2).

Everything in the Wheelset box is built in. The rows under Upgrades are optional: tick what you want and the price updates. If you want us to lace a rim or hub you already own, that is a workshop job — contact us for a quote.

Sold separately (shown with this kit): tubeless sealant (Muc-Off No Puncture 140 ml), Deg Df Upgrade Kit (No Tool) — the engagement upgrade that fits this hub, SM-RT66 180 mm 6-bolt rotor, tyres to suit (sizes above). Rotors: one per wheel, to match your rotor mount and your brake caliper's size range.

How we build it

Every wheel is laced by hand in Marrickville, brought up to tension evenly to the lower of the rim and hub limits, stress-relieved and trued, then checked again before it is packed. ENVE's own nylock nipples, supplied with the rims, seat in ENVE's moulded spoke holes. Tubeless tape (39 mm) is fitted to the rim; add valves and sealant and it is ready for tyres.

Tune Cycles builds and fits these wheels. If you are unsure what your frame, fork or drivetrain takes, ask us before you order.

ENVE rims carry ENVE's lifetime warranty against manufacturing defects for the original owner (5 years for a second owner), plus ENVE's crash replacement programme for accidental damage. ENVE requires its own nipples for that warranty — they are what we build with. DT Swiss hubs are covered for 24 months from purchase against material and manufacturing defects (dtswiss.com/en/support/warranty). Our build — lacing, tension and truing — carries our workmanship guarantee. Any claim comes back to Tune Cycles: bring the wheel to Marrickville or contact us with your order number and we handle it with the brand. Wear, crash damage, corrosion and incorrect fitting are not covered.

  • ENVE M635 rims — 35 mm internal, 26.5 mm deep, hookless carbon; 29"
  • DT 240 DEG hubs — 90 points of engagement, Ratchet DEG 90; Centre Lock or 6-bolt; Boost 15 × 110, 12 × 100, 15 × 100, Boost 12 × 148 or Super Boost 12 × 157
  • Spokes — 28 × DT Competition front, 28 × DT Competition rear; ENVE's own external nylock nipples, supplied with the rims
  • Your bike's fit from the dropdowns: mount, axle — nothing is pre-selected, choose each one
  • Hand-laced, tensioned, stress-relieved and trued in Marrickville — Pro wheel build and tubeless tape included (two free lines in your cart)
  • Editable kit: the Upgrades rows are optional and the price follows what you tick
  Front Rear
Rim ENVE M635 ENVE M635
Rim construction one-piece carbon, moulded spoke holes for ENVE's external nylock nipples one-piece carbon, moulded spoke holes for ENVE's external nylock nipples
Tyre interface hookless — tubeless-ready tyres only hookless — tubeless-ready tyres only
Diameters offered 29" 29"
Internal width 35 mm 35 mm
Rim depth 26.5 mm 26.5 mm
ERD 29" 603 mm 29" 603 mm
Spoke holes 28H 28H
Hub DT 240 EXP DT 240 DEG
Axle Boost 15 × 110, 12 × 100 or 15 × 100 Boost 12 × 148 or Super Boost 12 × 157
Rotor mount Centre Lock or 6-bolt 6-bolt
Engagement — 90 POE — Ratchet DEG 90
Spokes 28 × DT Swiss Competition 2.0/1.8/2.0 double-butted black J-bend spokes 28 × DT Swiss Competition 2.0/1.8/2.0 double-butted black J-bend spokes
Nipples ENVE's own external nylock nipples, supplied with the rims ENVE's own external nylock nipples, supplied with the rims
Tape fitted 39 mm tubeless tape 39 mm tubeless tape
Valves optional, 50 mm tubeless valves optional, 50 mm tubeless valves
Tyre width ENVE recommends 2.5–2.8" tyres on the M635 ENVE recommends 2.5–2.8" tyres on the M635
Intended use Trail Trail
Warranty ENVE rims for life for the original owner (5 years for a second owner), with ENVE's crash replacement programme; DT Swiss parts 24 months from purchase ENVE rims for life for the original owner (5 years for a second owner), with ENVE's crash replacement programme; DT Swiss parts 24 months from purchase
Built by Tune Cycles, Marrickville — Pro wheel build and tubeless tape included Tune Cycles, Marrickville — Pro wheel build and tubeless tape included
SKU WHL-BUILD-M635-240-DEG
Brand ENVE
Shipping Weight 2.6000kg
Shipping Width 0.700m
Shipping Height 0.240m
Shipping Length 0.700m

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