The flagship DT Swiss freeride build — the FR541-240 EXP pairs DT Swiss's burly FR541 alloy rim with the 240 EXP hub, which sits at the top of the DT Swiss MTB hub range. The Ratchet EXP system was designed to push reliability and engagement beyond the standard ratchet, with a larger bearing spread for longer bearing life, a straighter spring for more direct engagement, and fewer parts to wear out or go wrong.

  • DT Swiss FR541 rim: redesigned profile with improved impact resistance and pinch-flat protection
  • DT Swiss 240 EXP hub: Ratchet EXP system — DT's most refined and reliable MTB ratchet engagement
  • Larger bearing distance increases bearing life compared to standard 240 builds
  • Straighter spring design provides more direct, reliable engagement with reduced wear
  • Boost 110/148mm; DT Competition 32H spokes with Squorx ProLock nipples

The FR541 rim profile was designed with the knowledge that freeride riding is as hard on rims as anything in mountain biking. The improved shape resists the kind of sidewall impacts and pinch flat scenarios that can destroy lesser rims, while staying light enough for a wheelset you can actually pedal uphill.

Compatible with Boost-spacing frames. Freehub body options include Shimano HG, Shimano Microspline, and SRAM XD. Handbuilt in Australia by Tune Cycles.

DT Swiss offers a 5-year warranty on hubs and rims against manufacturing defects. Warranty claims for this product should be directed to Tune Cycles. Return the item to us with proof of purchase and we will manage the warranty process with the brand on your behalf.
  • DT Swiss FR541 rim features an improved impact-resistant profile with enhanced pinch-flat protection for hard freeride use
  • DT Swiss 240 EXP hub with Ratchet EXP system — maximised reliability through a larger bearing spread, straighter spring, and reduced part count
  • Ratchet EXP system means quicker, more direct engagement and lower wear over time compared to standard 240 builds
  • Boost 110/148mm axle spacing optimises spoke bracing angles for lateral stiffness on aggressive terrain
  • 32-hole DT Competition cold-forged butted spokes for the ideal strength-to-weight ratio in a freeride build
  • Squorx ProLock brass nipples with thread-lock compound for durable, vibration-proof spoke tension
SpecificationValue
Rim modelDT Swiss FR541
Spoke holes32H
Intended useFreeride MTB
Hub modelDT Swiss 240 EXP
Hub systemRatchet EXP
Axle standard (front)Boost 110mm
Axle standard (rear)Boost 148mm
SpokesDT Competition (butted 2.0/1.8/2.0mm)
NipplesSquorx ProLock brass
SKU WHL-BUILD-FR541-240
Barcode #
Brand DT Swiss